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Equipment–process–strategy integration for sustainable machining: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 3, doi: 10.1007/s11465-023-0752-4

Abstract: Thus, this study explores the sustainability of machining from the aspects of equipment, process, andIn particular, the equipment, process, and strategy of sustainable machining are systematically analyzedMachining processes are explored as important links of sustainable machining from the aspects of drymachining simulation, and process optimization of machine tools.sustainable machining.

Keywords： sustainable machining equipment process strategy manufacturing

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Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 4, Pages 424-432 doi: 10.1007/s11465-015-0366-6

Abstract: finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machiningremoval are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machiningprocess.

Keywords： abrasive flow machining (AFM) computational fluid dynamics (CFD) modeling mixture model

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Tool path strategy and cutting process monitoring in intelligent machining

Ming CHEN, Chengdong WANG, Qinglong AN, Weiwei MING

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2, Pages 232-242 doi: 10.1007/s11465-018-0469-y

Abstract:

Intelligent machining is a current focus in advanced manufacturing technology, and is characterizedA central technology of intelligent machining—the cutting process online monitoring and optimizationIn this research, the cutting process online monitoring and optimization in jet engine impeller machiningResults show that intelligent tool path optimization and cutting process online monitoring are efficienttechniques for improving the efficiency, quality, and reliability of machining.

Keywords： intelligent machining tool path strategy process optimization online monitoring

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adaptive neuro-fuzzy inference system and cuckoo optimization algorithm for analyzing electro chemical machiningprocess

Reza TEIMOURI, Hamed SOHRABPOOR

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 4, Pages 429-442 doi: 10.1007/s11465-013-0277-3

Abstract:

Electrochemical machining process (ECM) is increasing its importance due to some of the specific advantageswhich can be exploited during machining operation.The process offers several special privileges such as higher machining rate, better accuracy and controlContribution of too many predominate parameters in the process, makes its prediction and selection ofoptimal values really complex, especially while the process is programmized for machining of hard materials

Keywords： electrochemical machining process (ECM) modeling adaptive neuro-fuzzy inference system (ANFIS) optimization

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Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2, Pages 221-248 doi: 10.1007/s11465-020-0627-x

Abstract: energy efficient technologies for reducing energy consumption and improving energy efficiency of their machiningIn a practical machining process, cutting parameters are vital variables set by manufacturers in accordancewith machining requirements of workpiece and machining condition.process.The energy consumption characteristics of machining process are analyzed by decomposing total energy

Keywords： energy efficiency cutting parameter optimization machining process

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Ion beam figuring of continuous phase plates based on the frequency filtering process

Mingjin XU,Yifan DAI,Xuhui XIE,Lin ZHOU,Shengyi LI,Wenqiang PENG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 110-115 doi: 10.1007/s11465-017-0430-5

Abstract: multi-pass IBF approach with different beam diameters based on the frequency filtering method to improve the machiningConsequently, the fast convergence of the machining accuracy and efficiency can be achieved.

Keywords： ion beam figuring (IBF) continuous phase plates (CPPs) machining accuracy machining efficiency frequencyfiltering process

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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringA comprehensive function of energy consumption of the machining unit is built to address this problemResults show that the energy consumption and tool displacement of the machining unit are reduced, indicatingthat energy saving is achieved and the machining accuracy is guaranteed.

Keywords： energy saving design energy consumption machining unit integrated optimization machine tool

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High frequency group pulse electrochemical machining

WU Gaoyang, ZHANG Zhijing, ZHANG Weimin, TANG Xinglun

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 3, Pages 293-296 doi: 10.1007/s11465-007-0051-5

Abstract: In the process of machining ultrathin metal structure parts, the signal composition of high frequencyThe experiments on process were carried out.characteristics of the inter-electrode gap flow field, reduce electrode passivation, and obtain high machiningThe machining quality is obviously improved by increasing the main pulse frequency.High frequency group pulse electrochemical machining can be successfully used in machining micro-parts

Keywords： HGPECM process machining quality passivation inter-electrode

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Fixturing technology and system for thin-walled parts machining: a review

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0711-5

Abstract: During the overall processing of thin-walled parts (TWPs), the guaranteed capability of the machiningprocess and quality is determined by fixtures.Therefore, reliable fixtures suitable for the structure and machining process of TWP are essential.The main problems in machining and workholding due to the characteristics of TWP are then analyzed inFixture functions corresponding to the issues of machining and workholding are then clearly stated.

Keywords： thin-walled part (TWP) fixture machining fixture categories fixture function

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Optimization of WEDM process of pure titanium with multiple performance characteristics using Taguchi

Rupesh CHALISGAONKAR, Jatinder KUMAR

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 2, Pages 201-214 doi: 10.1007/s11465-013-0256-8

Abstract: multi response optimization technique using utility method to predict and select the optimal setting of machiningparameters in wire electro-discharge machining (WEDM) process.The experimental studies in WEDM process were conducted under varying experimental conditions of processfor both cutting speed (CS) and surface roughness (SR) using utility concept to find out the optimal processThe level of significance of the machining parameters for their effect on the CS and SR was determined

Keywords： wire electro-discharge machining (WEDM) Taguchi method analysis of variance (ANOVA) utility concept cutting

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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.The four machining technologies were also compared in terms of machining efficiency, workpiece materials

Keywords： micro machining cutting electro discharge machining (EDM) laser machining focused ion beam (FIB)

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Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0769-8

Abstract: Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machiningprocessing performance are revealed, and the dispersion stabilization mechanism of NPEC in the preparation processproperties by comprehensively and quantitatively evaluating the material removal characteristics during machiningforce of 28%, and a 7% decrease in surface roughness Ra, compared with the conventional flood process

Keywords： nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties turning milling grinding

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A review of low-temperature plasma-assisted machining: from mechanism to application

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0734-y

Abstract: large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machiningIn this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machiningIn addition, hybrid machining methods combining the merits of the low-temperature plasma and other energyFinally, the promising development trends of low-temperature plasma-assisted machining are presented,which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold

Keywords： low-temperature plasma difficult-to-cut material machinability hydrophilization effect Rehbinder effect

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Multi-objective optimization of process parameters in Electro-Discharge Diamond Face Grinding based on

Ravindra Nath YADAV, Vinod YADAVA, G.K. SINGH

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 3, Pages 319-332 doi: 10.1007/s11465-013-0269-3

Abstract:

The effective study of hybrid machining processes (HMPs), in terms of modeling and optimization hasAlgorithm-II (NSGA-II) has attracted attention of researchers for modeling and optimization of the complex machiningIn this paper, a hybrid machining process of Electrical Discharge Face Grinding (EDFG) and Diamond FaceANN has been used for modeling while NSGA-II is used to optimize the control parameters of the EDDFG process

Keywords： hybrid machining processes (HMPs) electrical discharge diamond grinding (EDDG) artificial neural network

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Cryogenic minimum quantity lubrication machining: from mechanism to application

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4, Pages 649-697 doi: 10.1007/s11465-021-0654-2

Abstract: However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes theEnvironmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogeniccooling technology, have been used as substitute for flood machining.First, the application forms and process characteristics of CMQL devices in turning, milling, and grinding

Keywords： cryogenic minimum quantity lubrication (CMQL) cryogenic medium processing mode device application mechanism application effect